Product Description

The RealWear Thermal Camera Module is a modular thermal imaging accessory for the RealWear Navigator 520, built for industrial inspection, maintenance and diagnostic workflows. Developed with Teledyne FLIR, it replaces the standard camera module and combines a visible-light camera with a FLIR Lepton 3.5 thermal sensor. Frontline teams can inspect electrical systems, motors, pumps, mechanical equipment and buildings while keeping both hands free for the task. Multiple thermal and blended viewing modes help workers identify abnormal heat patterns, document findings and support preventive maintenance without a separate handheld thermal camera.

RealWear Thermal Camera Module (Navigator 500/520)

RealwearAuthorized Distributor
$500.00excl. sales tax
  • In-stock
  • Hands-Free Thermal Imaging
  • FLIR Thermal Sensor
  • Five Imaging Modes
  • IP66 Rugged Design

Use Cases

  • Inspections

    Detect Heat Anomalies

  • Maintenance

    Find Faults Hands-Free

  • Diagnostics

    Check Motors and Pumps

  • Documentation

    Capture Thermal Evidence

Technical Specifications

  • General
    Product Name
    RealWear Thermal Camera Module (Navigator 500/520)
    Manufacturer
    Realwear
    Type
    Accessory
    Release Date
    11/1/2022
VR Expert - Thermal camera low blend mode

See Hidden Heat

The module adds real-time thermal imaging to the Navigator 520, with a FLIR Lepton 3.5 sensor and a stated measurement range of -20°C to 400°C.

  • 160 × 120 Thermal
  • -20 to 400°C

This helps maintenance teams identify heat anomalies during inspections while keeping the Navigator's hands-free, voice-controlled workflow.

VR Expert - Thermal camera standard camera mode

Flexible Image Modes

Workers can switch between standard visual, thermal, low-blend, high-blend and FLIR MSX imaging modes depending on the inspection task.

  • 5 Camera Modes
  • FLIR MSX Mode

The different views make it easier to add visual context to thermal patterns and capture evidence suited to maintenance and diagnostic reporting.

Built for Field Use

The camera module is IP66 rated and designed as a replaceable module for the rugged RealWear Navigator platform.

  • IP66 Rated
  • Modular Design

It supports companies that need thermal inspection capability in industrial environments without moving workers to a separate handheld device.

RealWear Thermal Camera Module for Business

The RealWear Thermal Camera Module is a modular thermal imaging accessory for the RealWear Navigator 520, built for industrial inspection, maintenance and diagnostics. It pairs a FLIR Lepton 3.5 sensor with 160 × 120 thermal resolution and a -20 to 400°C range with a 48 MP visual sensor and 1080p 60 fps video, in an IP66 housing. VR Expert AI supplies it to maintenance and reliability teams.

Volume Pricing and Bulk Orders

As a RealWear distributor, VR Expert AI offers volume pricing and business invoicing on imaging modules. Thermal capability is usually deployed to a subset of inspectors rather than a whole fleet, so quantities are typically small and role-based. Request a quote with your inspection headcount.

Thermal Inspection Without Putting the Tools Down

With a separate thermal camera, a technician stops, retrieves a device, takes the image and writes up findings later. Mounting the sensor on the headset keeps thermal inspection within the same hands-free workflow: check a motor, bearing or panel, capture the evidence and continue. Five imaging modes and FLIR Thermal Studio support cover reporting after the visit.

Where It Fits in a RealWear Deployment

The module extends the RealWear Navigator 520 rather than replacing any part of it, so your mounting, charging, power accessories and smart glasses accessories choices stay the same. Inspection findings are also a natural remote support trigger, since a thermal anomaly is usually the point at which a field technician wants a specialist on the call.

Where to Buy the RealWear Thermal Camera Module

Buy the RealWear Thermal Camera Module through VR Expert AI with volume pricing, business invoicing and delivery across the EU and US. Ask a specialist to confirm device compatibility and the reporting workflow before you order.

Why Choose VR Expert AI

VR experts wearing headsets in a technology lab

Official Distributor

Source AI glasses through an official B2B partner with access to verified brands, enterprise pricing, product guidance, and direct manufacturer escalation.

VR experts wearing headsets in a technology lab

Official Distributor

Source AI glasses through an official B2B partner with access to verified brands, enterprise pricing, product guidance, and direct manufacturer escalation.

Customer Testimonials

What Our Clients Say

Hear from the professionals and organizations that rely on our solutions every day.

"The devices have allowed us to greatly simplify our work processes. VR Expert advised us well from the beginning and we are very satisfied. Good service and fast delivery!"

Christophe Montigny - Bayer

Christophe Montigny - Bayer

Production Lead

"As part of our remote and autonomous initiative, we acquired a number of devices and developed a support application to deliver our Remote Expert solution for our vessels and worksites worldwide. The support from the team has made this innovation a success."

Koen Hiemstra - Fugro

Koen Hiemstra - Fugro

Remote Expert Solution Owner

"We were looking to integrate devices into our organization for remote expertise and were given a full overview of the best options for our business use case. After being walked through the options, we selected a suitable device. The devices arrived fast and the services provided by VR Expert were very useful!"

Marcel Cleijsen - Damen Shipyards

Marcel Cleijsen - Damen Shipyards

Program Manager, Simulations

"We wanted to integrate devices into our organization to utilize remote expertise and were given a complete overview of the best options for our use case. We selected a suitable device. The devices arrived quickly and the services offered by VR Expert were very useful!"

Marcel Cleijsen - Damen Shipyards Group

Marcel Cleijsen - Damen Shipyards Group

Program Manager, Simulations

"After very constructive consultations, we bought our devices from VR Expert. After ordering, the devices were delivered within a day. We are happy to recommend VR Expert."

Myriam Laurent - Würth AG

Myriam Laurent - Würth AG

Strategic Buyer

"VR Expert is a very professional partner with which we enjoy working. Excellent service and the delivery of the devices usually takes place on the next working day!"

Stefan Flory - Telekom

Stefan Flory - Telekom

Partner Account Manager

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Frequently Asked Questions

Yes. VR Expert lists the module as suitable for the RealWear Navigator 500 and 520.

This thermal camera module swaps onto the RealWear Navigator 520 and Navigator 500 for thermal imaging. It is not compatible with the older HMT-1.

Yes. The module is compatible with FLIR Thermal Studio for processing, analysis and inspection reporting.

The listed thermal measurement range is -20°C to 400°C.

It uses a FLIR Lepton 3.5 sensor with 160 × 120 thermal resolution and an 8.7 Hz frame rate.

Yes. The module supports thermal, visual, blend and FLIR MSX viewing modes.